Reinstalling The Encoder Strip DesignJet 500 / 510 / 800 Plotter models
  

Reinstalling the encoder strip into the service station bracket on the right end of a DesignJet 500 DesignJet 510 and DesignJet 800 plotter can be a bit tricky.
But with the Service Manual and a few photos it is actually an easy task to accomplish. 
Parts involved:
Service Station Bracket C7769-60156 aka C7769-60391
Encoder Strip for 24 inch plotter models C7769-60183
Encoder Strip for 42 inch plotter models C7770-60013

So here are a few figures and instructions to help you on your way.

Follow up:


The first photo shows the the Service Station bracket as seen from the outside (right end) of the plotter.

Service Station bracket as seen from the outside (right end) of the plotter
Note the orientation to the front of the plotter.
Circle indicates where the Encoder Strip will enter the Bracket and where the Encoder strip bracket will attach.

 

The Second photo shows the inside of the Service Station Bracket.

inside of the Service Station Bracket
The red circle indicates the pin or nub that encoder strip bracket will rest or hook on.

 

The Third photo shows the Metal Encoder Strip bracket and indicates the hole that must rest on the above mentioned pin.

Metal Encoder Strip bracket

 

The Fourth photo shows the Encoder Strip Bracket installed in the Service Station Bracket.

Encoder Strip Bracket installed in the Service Station Bracket
The red circle indicates the pin or nub as it sticks through the hole in the metal Encoder Strip bracket

 

The Fifth photo shows the Metal Encoder Strip bracket installed in the Service Station Bracket from the outside.

Metal Encoder Strip bracket installed in the Service Station Bracket from the outside

Note how the Encoder Strip bracket fits into the Service Station Bracket.
Fig 1: Indicates where the Encoder Strip will pass out of the plotter and around the bracket.
Fig 2: Indicates where the Carriage Belt Tensioner assembly is normally installed.

 

The Encoder Strip bracket must be properly hooked on the pin or nub on the Service Station bracket, the tension from the Encoder Strip will pull against the bracket and keep it locked in place.
The Encoder Strip will pass around the metal bracket from the rear side of the plotter and the two holes in the end of the Encoder Strip will be hooked over the two metal pins on the bracket. The rear most of the two pins is a bolt and has a nut and locking washer that screw down to hold the Encoder Strip in place.
Note: There is a great deal of tension on the Encoder Strip so it will not be easy to get it over the two pins and locked into place.

 

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Do it yourself repair information for your HP DesignJet Plotter.

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